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Pulp Molded Tableware Production Line

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The pulp molded tableware production line is composed of a pulping system, forming equipment, vacuum system, high pressure water system and an air compressor system, and is used to produce disposable pulp molded tableware. The production line uses pulp from sugarcane, bamboo, wood, reeds, straw and other pulp boards as raw materials. The materials are prepared into a pulp with a certain concentration through the processes of hydra pulping, refining, adding chemical additives, etc. They are evenly attached to a special metal mold to form a wet blank product. A disposable pulp molded tableware product is produced through the processes of drying, hot pressing, trimming, and stacking. The average unit capacity of the forming system is 1T / day. And It can be customized per the actual order from the customer.
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Product Details

 

The biggest feature of the host system is the integration with forming, hot pressing, trimming and stacking. It is automatically and continuously completed without manual transfer, and can be achieved through the line without removing the mold and changing the mesh(completed in 5 minutes). This greatly saves the site, labor and power consumption, and improves the start-up rate, product qualification rate and product quality and provides easy maintenance.

 

The specific parameters are as follows:

 

Models TSA3-11580
Equipment Composition Forming,3 Phase Hot Pressing, Trimming, Stacking
 Platen Size 1150mm*800mm
Capacity Each Machine  1Ton/day(basing on 9 inch round dish, 17g)
Outline Dimension(mm) L 11400 *W 3250*H 3850
Forming Type  Reciprocating pulp suction and forming
The forming minimum shut height is 130mm. (mm) 120
Hot-press standard mold closing height(mm) 140
Forming Pressure 5T
Hot Pressing pressure 40T
Trimming Pressure 60T
Product Height(mm) ≤65
Production Agle(度) ≥10

Product transfer method

Servo drive chain drives mesh frame transfer products

Heating Method Electricity

Electricity or Thermal Oil + Electricity
Control method  PLC + touch screen
Remarks The above parameters are for reference. Due to the continuous development of technology, relevant data will be continuously updated

 

1.Energy-saving
 
The product transferring uses the motor to drive the mesh frame without vacuum adsorption transfer, saving the air pressure of the vacuum machine.
 
2.Workshop space saving
 
Capacity Each Machine 1Ton, covering 22 square meters, and that is 49kg/square meter/day/machine
 
3.Quick mold installation, mesh change, and long mold cleaning cycle
 
It takes 2 hours to complete the mold installation; 5 minutes without stopping to change the mesh; 1-3 Month cleaning the mold.
 
4.Good Quality of Products
 
The mesh frame transfer mode makes the product free of process holes and dirt and black spots.
 
5.Easy Maintenance 
 
The equipment adopts a pneumatic + servo drive system. The product is driven by the mesh frame. The hot press mold do not need horizontal movement and no accuracy requirements of repeating positioning . The maintenance can be completed by ordinary maintenance workers.

 

 

The following data is the reference configuration of the production line, and can be customized according to the specific needs of customers.

 

Models Output Capacity Floor Staff Electricity Water
TWB4000 4Tons/day 24 * 36Meters, height ≥4M 5Persons/shift 1000-1050KW/hour 0.4-0.6Tons/hour
TWB8000 8Tons/day 24 * 48Meters, height ≥4M 10Persons/shift 1900-1950KW/hour 0.9-1.1Tons/hour
TWB10000 10Tons/day 24 * 60Meters, height ≥4M 14Persons/shift 2300- -2400KW/hour 1-1.3Tons/hour
TWB20000 20Tons/day 184 * 36Meters, height ≥4M 18Persons/shift 4500-4600KW/hour 2.4-2.6 Tons/hour
TWB30000 30Tons/day 224 * 36Meters, height ≥4M 23Persons/shift 7000-7100KW/hour 7-3.9Tons/hour
TWB40000 40Tons/day 264 * 42Meters, height ≥4M 30Persons/shift 9035-9450KW/hour 4.9-5.1Tons/hour
TWB50000 50Tons/day 264 * 52Meters, height ≥4M 38Persons/shift 11400-11500KW/hour 6.2-6.4Tons/hour

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